Weir Oil & Gas公司推出RFID移動管匯資產(chǎn)管理解決方案
Weir Oil & Gas公司是壓力泵和壓力控制設(shè)備和服務(wù)的領(lǐng)先上游供應(yīng)商，其今天在阿布扎比石油展(ADIPEC)新推出了SPM®射頻識別(RFID)技術(shù)和RFID移動應(yīng)用程序。僅憑無線連接，將Weir廣泛的RFID知識與其服務(wù)和設(shè)備產(chǎn)品后端數(shù)據(jù)庫相結(jié)合，該解決方案為服務(wù)公司管理油田管匯資產(chǎn)的方式帶來了更大的可見性和更多功能。
到目前為止，維護(hù)油田管匯資產(chǎn)是一個依賴人工數(shù)據(jù)收集的容易出錯的陳舊過程。Weir的RFID技術(shù)可以在短時間內(nèi)按序號登記每項資產(chǎn)。僅僅通過這種技術(shù)，管匯資產(chǎn)數(shù)可以達(dá)1000個 – 且與計數(shù)和手工記錄序號的手動過程入賬相比，只需要一小部分時間。
這項技術(shù)使Weir的一個客戶擁有900根管匯，將精確度提高到100%，效率提高80%，預(yù)計每年可節(jié)省94,320美元。憑借Weir的SPM®技術(shù)，客戶通過三名員工手動完成庫存盤點的流程從三天縮短為五個小時。
配備有SPM®RFID標(biāo)簽的管匯可以快速掃描，從而有效地管理庫存，同時允許用戶在進(jìn)入油田之前輕松確定管匯的檢測狀態(tài)。Weir已經(jīng)在所有的管匯上放置了RFID標(biāo)簽，使其制造廠可以追溯到2015年，并且可以改造舊件。該技術(shù)不僅可以與Weir設(shè)備，而且與其他制造商的設(shè)備無縫地配合工作。
Weir公司推出的RFID移動應(yīng)用程序擁有專利權(quán)，可用于iPhone或Android設(shè)備，進(jìn)一步實現(xiàn)了油田數(shù)字化的目標(biāo)，使各種規(guī)模的服務(wù)公司受益。這是一個直觀的用戶友好型應(yīng)用程序，旨在使許多先前推出的SPM®資產(chǎn)管理計劃(A.M.P.)能直接應(yīng)用到油井現(xiàn)場。RFID移動應(yīng)用程序通過序列號識別資產(chǎn)來支持和加速測試和檢查過程，這樣人員就可以執(zhí)行部件清單，即時回收前一個標(biāo)簽，并根據(jù)其分配裝置整理數(shù)據(jù)庫中的管匯。操作者可以隨時跟蹤世界各地的每一根管匯。
除了顯著的效率改進(jìn)之外，RFID移動應(yīng)用程序還可以消除在現(xiàn)場手動跟蹤管匯產(chǎn)生的人為錯誤。所述SPM®技術(shù)使用同時具有RFID和條形碼閱讀器功能的Zebra 8500 UFH RFID sled掃描RFID標(biāo)簽來消除對轉(zhuǎn)數(shù)和數(shù)據(jù)的誤讀。每個RFID標(biāo)簽都有一個與資產(chǎn)序列號配對的唯一標(biāo)識符，以防止重復(fù)。當(dāng)RFID掃描儀掃描時，物理服務(wù)頻段被有效數(shù)字化，操作員可以通過Weir移動應(yīng)用查看和編輯資產(chǎn)信息。
“在過去的十年里，技術(shù)已經(jīng)重塑了我們的行業(yè)，但繼續(xù)煩擾服務(wù)公司的一個基本問題是如何準(zhǔn)確查明所有管匯的位置，”Weir Oil & Gas公司產(chǎn)品經(jīng)理Matthew Trieda說。“我們不僅要幫助他們解決這個問題，還要進(jìn)一步提供對資產(chǎn)完整性和性能的全部記錄和詳細(xì)情況。在北美成功推出這項技術(shù)后，我們很高興能繼續(xù)在國際上推出。”
使用SPM®AMP和RFID移動應(yīng)用程序，用戶可以根據(jù)工作或設(shè)備分配資產(chǎn)，以及查看Weir檢驗證書，確保資產(chǎn)管理人員實時了解每根管匯的狀態(tài)及其在機(jī)隊內(nèi)的位置。這些效率和準(zhǔn)確性的顯著提高提供了資產(chǎn)透明度，可以轉(zhuǎn)化為提高現(xiàn)場安全性。
在現(xiàn)場必須出示檢驗證書的公司現(xiàn)在可以通過RFID移動應(yīng)用快速訪問，并根據(jù)需要通過電子郵件發(fā)送給E&P公司的代表。這消除了搜索證書紙堆的耗時任務(wù)，使操作員能夠?qū)Ｗ⒂谏a(chǎn)力。
Weir致力于推動技術(shù)的發(fā)展，使客戶對壓力泵和壓力控制系統(tǒng)有更深層次的了解。SPM®RFID移動應(yīng)用程序的推出是對Weir壓力控制智能系統(tǒng)的補充，它可以有效地消除僅靠猜測來進(jìn)行的管理壓力鉆井和回流操作。
關(guān)于鼎恒石油 四川鼎恒石油是Weir SPM的授權(quán)代理商，若需要購買SPM產(chǎn)品或需要了解產(chǎn)品詳細(xì)參數(shù)及相關(guān)疑問，可直接進(jìn)入鼎恒石油官網(wǎng)咨詢網(wǎng)站客服或者撥打銷售熱線18000522697。 四川鼎恒石油機(jī)械設(shè)備有限公司(http://www.zg-gj.com)是一家擁有進(jìn)出口經(jīng)營權(quán)，長期從事國內(nèi)外石油天然氣設(shè)備和配件的專業(yè)銷售公司。鼎恒石油公司總部設(shè)在四川成都，在加拿大大不列顛哥倫比亞省成立了分公司。我公司與多家世界知名制造廠商建立了緊密的合作關(guān)系。
注：該文章由鼎恒石油編譯，轉(zhuǎn)發(fā)須注明出處。
附英文原文：
Weir Oil & Gas Debuts Mobile Iron RFID Asset Management Solution at ADIPEC
Weir Oil & Gas, a leading upstream provider of pressure pumping and pressure control equipment and services, today introduced its newly launched SPM® Radio Frequency Identification (RFID) technology and RFID Mobile App at ADIPEC. With just a wireless connection, this solution brings greater visibility and functionality to the way service companies manage iron assets from the field, as it combines Weir’s extensive RFID knowledge and backend database with its service and equipment offerings.
Until now, maintaining iron assets in the field was an error-prone archaic process that relied on manual data collection. Weir’s RFID technology registers each asset by serial number in seconds. Through this technology alone, a spread of iron – which can number up to 1,000 assets – can be accounted for in a fraction of the time when compared to the manual process of counting and logging serial numbers by hand.
This technology has enabled a Weir customer with 900 pieces of iron to improve accuracy to 100 percent and efficiency by 80 percent, resulting in estimated annual savings of $94,320. The customer’s process to manually complete a full inventory count with three employees was reduced from three days to five hours with Weir’s SPM® technology.
Iron equipped with SPM® RFID tags can be quickly scanned to efficiently manage inventory, while allowing users to easily determine the inspection status of their iron before putting it into the field. Weir has placed RFID tags on all iron leaving its factory dating back to 2015 and has the capability to retrofit older pieces. The technology seamlessly works with not only Weir equipment but other manufacturers’ equipment as well.
Weir’s proprietary RFID Mobile App, available for iPhone or Android devices, furthers its goal of digitizing the oilfield to benefit service companies of all sizes. This user-friendly, intuitive app is designed to bring many of the benefits of the previously launched SPM® Asset Management Program (A.M.P.) directly to the field. The RFID Mobile App supports and speeds testing and inspection processes by identifying assets by serial number, which allows personnel to perform an inventory of parts, instantly recall last certificate filed and organize the iron in the database based on its assigned unit. Operators can track every piece of iron anywhere in the world at any moment.
In addition to notable efficiency improvements, the RFID Mobile App eliminates human error involved in manually tracking iron in the field. The SPM® technology eliminates transposed numbers and misreading of data by scanning the RFID tag with a Zebra 8500 UFH RFID sled which functions as both an RFID and barcode reader. Each RFID tag has a unique identifier that is paired to the asset’s serial number to prevent duplication. When scanned by the RFID scanner the physical service band is effectively digitized allowing the operator to view and edit asset information via the Weir mobile app.
“Technology has reshaped our industry over the last ten years, but one basic issue that has continued to burden service companies is pinpointing exactly where all of their iron is located,” said Matthew Trieda, Product Manager, Weir Oil & Gas. “We set out to not only help them answer that question, but to go a step further in providing a comprehensive history and insight into asset integrity and performance. After successfully launching this technology in North America, we’re pleased to introduce it internationally.”
With SPM® AMP and RFID Mobile App, users are able to assign assets by crew or unit as well as view Weir inspection certificates, ensuring asset managers know the status of each piece of iron and its location within the fleet in real time. These significant gains in efficiency and accuracy provide asset visibility, which can translate to improved safety in the field.
Companies required to show inspection certificates on the jobsite can now quickly access them through the RFID Mobile App and email them to any E&P company representative as needed. This eliminates the time-consuming task of searching stacks of paper for certificates, allowing operators to focus on productivity.
Weir is committed to furthering technology that offers customers greater visibility into their pressure pumping and pressure control systems. The launch of the SPM® RFID mobile app complements Weir’s Pressure Control Intelligent Systems, which effectively removes the guesswork from managed pressure drilling and flow back operations.
