Weir工程服務(wù)部成功地修復(fù)了自1972年以來(lái)一直持續(xù)使用的11個(gè)蝶閥，它們主要作為英國(guó)生物量轉(zhuǎn)化項(xiàng)目的一部分。

Weir工程服務(wù)部與Lynemouth電站合作，共同完成將工廠(chǎng)從燃煤型轉(zhuǎn)換為生物質(zhì)發(fā)電廠(chǎng)的項(xiàng)目，包括對(duì)11個(gè)蝶閥和變速箱的徹底檢修。多年來(lái)經(jīng)歷多家公司修理后，一個(gè)來(lái)自阿洛亞(蘇格蘭，克拉克曼南郡)服務(wù)機(jī)構(gòu)的工程團(tuán)隊(duì)克服了在不同狀況下的閥門(mén)維修挑戰(zhàn)。

這些閥門(mén)安裝于1972年，當(dāng)時(shí)Lynemouth發(fā)電站才開(kāi)始用煤發(fā)電。被Energetický a Pr潔礀猀氀漀瘀ý Holding (EPH)收購(gòu)后，該項(xiàng)目確認(rèn)將會(huì)轉(zhuǎn)換為生物質(zhì)，并允許工廠(chǎng)生產(chǎn)高達(dá)420兆瓦的低碳電力。

客戶(hù)要求的質(zhì)量標(biāo)準(zhǔn)需要有發(fā)現(xiàn)差異，詳細(xì)描述缺陷，磨損或損壞部件，以及擬議的維修策略等方面的大量報(bào)告。該團(tuán)隊(duì)指出，經(jīng)過(guò)了剝離、清潔和檢查的過(guò)程，包括無(wú)損檢測(cè)(NDT)后，大多數(shù)涂層已經(jīng)磨損，有時(shí)甚至被剝離。齒輪箱和變速箱外殼上的執(zhí)行器配件也遭受了嚴(yán)重的腐蝕。

Weir主管Brian Fairley評(píng)論說(shuō)：“每個(gè)閥門(mén)都需要一個(gè)定制的設(shè)計(jì)，以滿(mǎn)足不同尺寸的盤(pán)片和軸封。為了進(jìn)行這次檢修，我們的專(zhuān)家團(tuán)隊(duì)測(cè)量了每個(gè)閥體和盤(pán)片，以計(jì)算所需的封口尺寸。閥門(mén)的軸承頸座已經(jīng)經(jīng)過(guò)多年的加工，并以不同的解決方案取而代之，并且，所有的解決方案都是定制的，所以我們有幸能遇到這個(gè)項(xiàng)目帶來(lái)的挑戰(zhàn)，并為客戶(hù)提供解決方案。”

軸封故障產(chǎn)生的碎屑，導(dǎo)致軸桿磨損。工程隊(duì)將重新加工并噴涂金屬表面以恢復(fù)所需的設(shè)計(jì)空間。此外，他們還同意修理標(biāo)準(zhǔn)尺寸，或拆除已安裝在閥門(mén)法蘭不同尺寸和位置的閥體法蘭孔的螺旋體。

除了這11個(gè)蝶閥和變速箱，Alloa和Teesside(英格蘭米德?tīng)査贡?的工程隊(duì)還完成了42臺(tái)渦輪減壓閥，3個(gè)蓋組件，3個(gè)原位座椅更換，48個(gè)閥門(mén)的現(xiàn)場(chǎng)檢修，7個(gè)冷凝抽泵，7臺(tái)增壓泵，2臺(tái)CW泵和2臺(tái)主鍋爐給水泵。另外還增加了兩個(gè)Nash泵進(jìn)行檢修，而Weir團(tuán)隊(duì)通過(guò)安裝所有檢修泵來(lái)支持Lynemouth。

工程師James White解釋說(shuō)：“閥門(mén)的差異使備件識(shí)別和制造成為一個(gè)嚴(yán)峻的挑戰(zhàn)。不過(guò)，我們?yōu)榭蛻?hù)帶來(lái)了非常成功的結(jié)果。Lynemouth電站現(xiàn)在已經(jīng)完成全部檢修，閥門(mén)還可以運(yùn)作10年。

該項(xiàng)目已經(jīng)完成，閥門(mén)正在返回現(xiàn)場(chǎng)，重新裝入工廠(chǎng)進(jìn)行調(diào)試。我們現(xiàn)在的重點(diǎn)是為客戶(hù)提供終身資產(chǎn)支持，以確保未來(lái)的檢修工作得到保障。”

關(guān)于Weir集團(tuán)

Weir集團(tuán)雇有約 14,000 名員工，在 70 多個(gè)國(guó)家/地區(qū)開(kāi)展業(yè)務(wù)，致力于為具有良好長(zhǎng)期發(fā)展前景的市場(chǎng)提供服務(wù)。集團(tuán)擁有成熟可靠的專(zhuān)業(yè)知識(shí)和技術(shù)，能夠在全球各地的礦場(chǎng)加工自然資源，也幫助從世界一些嚴(yán)苛作業(yè)環(huán)境中出產(chǎn)石油與天然氣。集團(tuán)與客戶(hù)緊密合作，在礦業(yè)、石油與天然氣、電力與工業(yè)市場(chǎng)上為其提供可以提高效率并降低運(yùn)營(yíng)成本的產(chǎn)品和服務(wù)。

無(wú)論客戶(hù)在何時(shí)何地需要我們，我們都竭力滿(mǎn)足其需求，致力于成為值得客戶(hù)信賴(lài)的首選合作伙伴。

關(guān)于鼎恒石油

四川鼎恒石油是Weir SPM的授權(quán)代理商，若需要購(gòu)買(mǎi)SPM產(chǎn)品或需要了解產(chǎn)品詳細(xì)參數(shù)及相關(guān)疑問(wèn)，可直接進(jìn)入鼎恒石油官網(wǎng)咨詢(xún)網(wǎng)站客服或者撥打銷(xiāo)售熱線(xiàn)18000522697。

四川鼎恒石油機(jī)械設(shè)備有限公司(http://www.zg-gj.com)是一家擁有進(jìn)出口經(jīng)營(yíng)權(quán)，長(zhǎng)期從事國(guó)內(nèi)外石油天然氣設(shè)備和配件的專(zhuān)業(yè)銷(xiāo)售公司。鼎恒石油公司總部設(shè)在四川成都，在加拿大大不列顛哥倫比亞省成立了分公司。我公司與多家世界知名制造廠(chǎng)商建立了緊密的合作關(guān)系。

注：該文章由鼎恒石油編譯，轉(zhuǎn)發(fā)須注明出處。

附英文原文：

Delivering a major overhaul to support the Lynemouth Power Station conversion project

Weir Engineering Services successfully restored eleven butterfly valves which had been in continual use since 1972 as part of a biomass conversion project in the UK.

Weir Engineering Services has partnered with Lynemouth Power Station to contribute to the project that will convert the plant from a coal fired to a biomass fired power station, including the overhaul of eleven butterfly valves and gearboxes. An engineering team from service facility in Alloa (Clackmannanshire, Scotland) overcame the challenge of dealing with valves in very different conditions, after being repaired by several companies over the years.

The valves were installed in 1972 when Lynemouth Power Station started to generate electricity from coal. The project to convert the station to biomass was confirmed after its acquisition by Energetický a Pr潔礀猀氀漀瘀ý Holding (EPH), and will allow the plant to generate up to 420 megawatts of low carbon electricity.

The quality standards applied by the customer required an extensive report of the differences found, detailing defective, worn or damaged components, along with the proposed repair strategy. After a process of stripping down, cleaning and inspection, including Non-Destructive Testing (NDT), the team noted that most of the coating was worn and, in some cases, peeled off. Actuator mountings on the gearboxes and gearbox housing had also suffered severe corrosion.

Brian Fairley, Supervisor at Weir, commented: “Each valve required a bespoke design to cater for the variety of different dimensions for disc and shaft seals. In order to carry out the overhaul, our expert team measured each body and disc to calculate the required seal dimensions. The bearing trunnion housing of the valves had been machined out over the years and replaced with different solutions, again all solutions were bespoke, so we’re proud to have met the challenges posed by the project and delivered for this customer.”

The shafts had also suffered from wear due to the ingress of debris from failed shaft seals. The team machined them back and re-sprayed metal surfaces to recover the required design dimensions. They also agreed a standard size to repair, or removed the helicoils of the valve body flange holes, which had been fitted in different sizes and locations on valve flanges.

Along with the eleven butterfly valves and gearboxes, the teams in Alloa and Teesside (Middlesbrough, England) completed the overhaul of 42 turbine relief valves, three lid assemblies, three in situ seat replacements, 48 onsite overhauls of valves, seven condensate extraction pumps, seven booster pumps, two CW pumps; and two main boiler feed pumps. Two Nash pumps have also been added for overhaul and the Weir team is supporting Lynemouth by installing all overhauled pumps.

James White, Contract Engineer, explained: “The differences found in the valves made the spares identification and manufacturing a serious challenge. However, we’ve delivered a very successful result for the customer. As a result of this project Lynemouth Power Station now has fully overhauled valves fit for a further 10 years of power generation.

The project has now been completed and the valves are being returned to site to be refitted into plant for commissioning. Our focus now turns to providing the customer with lifetime asset support to ensure future overhaul works are safeguarded.”